FAQ on leak testing system

 

 

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Detectable leaks

To quantify a leak, one is accustomed to compare them to a equivalent hole diameter, by which air would pass like the observed leakage.
With this reference, one can consider the minimal detectable threshold of airthightness test by pressure decay, with an equivalent diameter about 10 microns.
But this detectable leak diameter is related to the allocated search time (but not in a linear way); to detect a diameter of hole 2 times smaller, about 4 times more time is needed.

 Nondestructive tests

The leak test by pressure decay, realized on all Coprosud machines, is nondestructive.
It is appropriate consequently as well for test at 100%, as with sampling test with reintroduction of verified product, in production line .

 Liquid contents
The leak test by pressure decay cannot detect an air leak through a wall in contact with liquid (the liquid "conceals" the air leak).
The test of containers with liquid is possible, but is limited to the not immersed zones (case of testers T1VE-S "Leak Tracker")
Gas type in the tested bags
The leak test of sealed sachets does not impose any type of gas, contrary to testers based on precise gas tracers.
Test is adapted as well to packaging with ambient air as under modified atmosphere (see "flexible Package" testers)
Industrial groove

The machines designed and manufactured by Coprosud are made with a severe use objective (food production, pharmaceutical, automobile...).
The constitutive components are industrial type: control by automats, "hardened" sensors , built machine in bolted anodic sections or stainless...

Several test programs

In order to be able to test various shapes and volumes on the same machine, 20 test programs are adjustable to adapt test cycle temporizations and options of these programs to various containers.

Checking the reliability of leak test cycle
The simplest method is to test a container which is "typically" leaking.
This container type is not always easy to preserve (in particular, filled bottles); Coprosud then provides a GOOD "standard" and a BAD "standard" allowing a checking of controls (for example at the beginning of production day).
The Self-calibration option allows an automatic checking routine of the testers on line.
CALIBRATION Mode

This mode is used to determine times of optimal pressurization and leak research for a new container type.
The calibration cycles are made by using nonleaking containers and thus, representative of normal production, being used as reference.

Time to use leak testers correctly

The leak testing machines Coprosud require only a few minutes using by the operators.
Their displays are simple and convivial (industrial objective).
Complementary functionalities (in particular for the supervisory staff) are accessible with the Xrecord software.

Sensors maintenance
The sensors used in pressure decay measurement are piezo-ceramics type (no movement).
Thus, they do not require any maintenance.
Delivery period
The "catalogue" machines are available under 4 to 8 weeks, according to configuration.
For the "custom" machines, it is necessary to add at this time, a period for validation tests on customers containers samples .
After-sales service

Coprosud is a machines manufacturer and masters all aspects in design and marketing of leak testing equipment (of which the after-sales service).
The dysfunctions are generally solved by our technicians by telephone (free and rapid service).

 

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